
APSL503Hydraulic Intelligent Pressure Controller
Product Description
The APSL type 503 series hydraulic intelligent pressure controller (automatic standard pressure generator) consists of a pressure controller main unit and a mounting seat for the gauge under test, and can accommodate two gauges.
Specifications
- Reference standard
- JJG544-2011, JJG52-2013, JJG49-2013, JJG882-2019, JJG875-2019; verifies general/precision gauges, transmitters, regulating valves, switches & digital gauges
- Pressure range
- Pneumatic: module (-100 ~ 7000) kPa (ext. gas +7000 / -100 kPa; vacuum <-100 kPa; micro-pressure ±500 Pa). Std hydraulic: built-in module (0 ~ 60) MPa, any user-defined range within — selection for transmitters: 70F (70/35/16/8/4-MPa ext.), 60F (60/30/15/7/4-MPa ext.), 60C, 40C, 35C; for general gauges: 60G (60/14 MPa), 40G (40/10 MPa). Ultra-high-pressure hydraulic: (0 ~ 250) / (0 ~ 160) / (0 ~ 100) MPa
- Accuracy
- Pressure Class 0.02 / 0.05 (up to 0.02% of reading); with piston gauge up to 0.005%; current Class 0.02 / 0.05; control stability 3 digits (Class 0.02) / 5 digits (Class 0.05); overshoot < 1% of target
- Medium
- Pneumatic: air (patented gas-liquid separator tolerates water/oil in DUT). Hydraulic: transformer oil or pure water (no external high-pressure gas source, no air-bleeding needed); piston-cylinder fast pressurizing; anti-clog blow-down function
- Pressure units
- kPa (pneumatic) / MPa (hydraulic); 6-digit resolution; gauge & absolute pressure
- Control performance
- Auto pressure source: standard points 0/25/50/75/100% with auto-return (computer-set arbitrary points); auto-stabilization 20 s (10-240 s adjustable); 9-point transmitter run ≈4 min; response < 30 s; target hold > 2 min; overshoot < 1%
- Measure / output signals
- Current input (1-2) channels (0-22) mA; built-in voltage/current measurement; DC 24 V/30 mA loop supply (mis-connection safe); HART communicator function (range set/calibrate, force 20/12/4 mA, linear/square-root, HART zeroing)
- Process connection
- M20×1.5 female quick connectors; φ4 banana jacks (current/voltage); φ6 mm (inner-dia.) drain port; touch color screen + function keys, WiFi & other comms; mounting seat for 2 devices under test
- Protection
- Over-pressure, over-current & sensor-fault protection; patented anti-clog filtering/blow-down valve; patents incl. 201720241593.X, 201720241592.5
- Operating temperature
- Working temperature -5 °C to 50 °C; power AC 220 V/50 Hz; std-hydraulic weight 23 kg (pneumatic 19 kg); dimensions 200 (H) × 400 (D) × 500 (W) mm
- Main use
- Fully-automatic verification of 2 pressure transmitters, digital pressure gauges (optional auto-recognition), precision gauges, general gauges (1/5-division tap reading) and electric-contact gauges (auto upper/lower switching values & switching difference); optional software linking TMMS-2000 for auto record & report printing; works with APSL801 piston gauge or standalone
Product Details
1. Product Overview:
The APSL Type 503 Series Hydraulic Intelligent Pressure Controller (Automatic Standard Pressure Generator) consists of the pressure controller main unit and a mounting seat for the gauge under test, and can connect two gauges.
APSL type 503 seriesSmart pressure controller(Automatic standard pressure generator) Built-in pressure module, can have built-in HART function, replacing HART hand-held terminal, setting or calibrating HART transmitter range, forcing HART transmitter output current to a fixed value (such as20mA、12mA、4mA), setting linear or square root function, can perform HART zeroing on transmitter pressure sensor, more convenient to use than HART hand-held terminal.
2. Performance Features:
Built-in pressure module, external pressure modules can be expanded;
Built-in pressure source, fully automatic output of set pressure;
Uses piston cylinder for rapid pressurization and stabilization, fast pressurization and stabilization speed;
Can verify and calibrate Hart pressure instruments;
Built-in voltage, current measurement andDC24V power supply;
Touch color screen + function keys, supports WiFi and other communication methods;
Has anti-clogging sewage discharge function.
3. Performance indicators:
Working medium: use transformer oil or pure water, no external high-pressure gas source needed during calibration, no need to exhaust air.
Built-in pressure module range:(0~60)MPa 。
Measurement unit: MPa.
Pressure display resolution: 6 digits.
Pressure accuracy: class 0.02 or class 0.05. Current accuracy: class 0.02 or class 0.05.
Control stability: class 0.02: 3 digits, class 0.05: 5 digits
Target pressure stabilization duration >2 min.
Control response time <30 seconds.
Control overshoot < absolute value of target pressure1%。
Standard calibration points: pressure transmitter is range0%、25%、50%、75%、100%, automatic return. Can be arbitrarily set via computer connection. The pressure gauge is automatically divided into equal parts according to the range and regulations.
Custom verification range:(0~60)MPaany value between.
Automatic pressure stabilization time: 20 seconds, adjustable between (10-240) seconds. Full verification time for transmitter (9-point stabilization): about 4 minutes.
With HART handheld communicator function. (See HART screen below)

Safety protection: overvoltage, overcurrent, sensor fault and other protections.
Current input: (1~2) channels,(0~22)mA。
Loop power supply:DC24V/30mA, if a standard meter is mistakenly connected, it will not be damaged.
Pressure interface:M20*1.5 internal thread quick coupling.
Current/voltage interface: Φ4 standard banana plug.
Drain outlet: Inner diameter: Φ6mm。
Power supply:-5℃~50℃。
Weight:23kg。
Dimensions: 200 (H) * 400 (D) * 500 (W) mm.
Automatic verification software: optional. Can be connected to TMMS-2000, automatically records verification results, and automatically prints verification reports.
4. Fully automatic verification:
Can verify two pressure transmitters, automatically record and print verification records;
Can verify digital pressure gauges, optional automatic identification device;
Can verify precision pressure gauges, automatically calculate errors, and automatically print verification reports;
Verify ordinary pressure gauges, with 1/5 estimation reading for pressure gauges, quick input of light tap variation and indication value, and automatically print verification records and reports.

Verify electric contact pressure, can automatically test the upper and lower switching values of the double needle, and automatically calculate the error and switching difference. When verifying the indication value, complete a set of upper and lower switching values of the double needle synchronously.
5. Model selection
Built-in pressure module range:
7Type 0F | Type 60F | Type 60C | Type 40C | 35Type C | Type 60G | Type 40G |
70MPa | 60MPa | 60MPa | 40MPa | 35MPa | 60MPa | 40MPa |
35MPa | 30MPa | 30MPa | 20MPa | 16MPa | 14MPa | 10MPa |
16MPa | 15MPa | 14MPa | 10MPa | 8MPa | ||
8MPa | 7MPa | 6MPa | 5MPa | 4MPa | ||
4MPa(External) | 4MPa(External) | |||||
Suitable for calibrating transmitters | Suitable for calibrating ordinary pressure gauges | |||||


