APSL503Hydraulic Intelligent Pressure Controller
APSL503 Intelligent Pressure ControllersAPSL503

APSL503Hydraulic Intelligent Pressure Controller

Product Description

The APSL type 503 series hydraulic intelligent pressure controller (automatic standard pressure generator) consists of a pressure controller main unit and a mounting seat for the gauge under test, and can accommodate two gauges.

Specifications

Reference standard
JJG544-2011, JJG52-2013, JJG49-2013, JJG882-2019, JJG875-2019; verifies general/precision gauges, transmitters, regulating valves, switches & digital gauges
Pressure range
Pneumatic: module (-100 ~ 7000) kPa (ext. gas +7000 / -100 kPa; vacuum <-100 kPa; micro-pressure ±500 Pa). Std hydraulic: built-in module (0 ~ 60) MPa, any user-defined range within — selection for transmitters: 70F (70/35/16/8/4-MPa ext.), 60F (60/30/15/7/4-MPa ext.), 60C, 40C, 35C; for general gauges: 60G (60/14 MPa), 40G (40/10 MPa). Ultra-high-pressure hydraulic: (0 ~ 250) / (0 ~ 160) / (0 ~ 100) MPa
Accuracy
Pressure Class 0.02 / 0.05 (up to 0.02% of reading); with piston gauge up to 0.005%; current Class 0.02 / 0.05; control stability 3 digits (Class 0.02) / 5 digits (Class 0.05); overshoot < 1% of target
Medium
Pneumatic: air (patented gas-liquid separator tolerates water/oil in DUT). Hydraulic: transformer oil or pure water (no external high-pressure gas source, no air-bleeding needed); piston-cylinder fast pressurizing; anti-clog blow-down function
Pressure units
kPa (pneumatic) / MPa (hydraulic); 6-digit resolution; gauge & absolute pressure
Control performance
Auto pressure source: standard points 0/25/50/75/100% with auto-return (computer-set arbitrary points); auto-stabilization 20 s (10-240 s adjustable); 9-point transmitter run ≈4 min; response < 30 s; target hold > 2 min; overshoot < 1%
Measure / output signals
Current input (1-2) channels (0-22) mA; built-in voltage/current measurement; DC 24 V/30 mA loop supply (mis-connection safe); HART communicator function (range set/calibrate, force 20/12/4 mA, linear/square-root, HART zeroing)
Process connection
M20×1.5 female quick connectors; φ4 banana jacks (current/voltage); φ6 mm (inner-dia.) drain port; touch color screen + function keys, WiFi & other comms; mounting seat for 2 devices under test
Protection
Over-pressure, over-current & sensor-fault protection; patented anti-clog filtering/blow-down valve; patents incl. 201720241593.X, 201720241592.5
Operating temperature
Working temperature -5 °C to 50 °C; power AC 220 V/50 Hz; std-hydraulic weight 23 kg (pneumatic 19 kg); dimensions 200 (H) × 400 (D) × 500 (W) mm
Main use
Fully-automatic verification of 2 pressure transmitters, digital pressure gauges (optional auto-recognition), precision gauges, general gauges (1/5-division tap reading) and electric-contact gauges (auto upper/lower switching values & switching difference); optional software linking TMMS-2000 for auto record & report printing; works with APSL801 piston gauge or standalone
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Product Details

1. Product Overview:

The APSL Type 503 Series Hydraulic Intelligent Pressure Controller (Automatic Standard Pressure Generator) consists of the pressure controller main unit and a mounting seat for the gauge under test, and can connect two gauges.

APSL type 503 seriesSmart pressure controller(Automatic standard pressure generator) Built-in pressure module, can have built-in HART function, replacing HART hand-held terminal, setting or calibrating HART transmitter range, forcing HART transmitter output current to a fixed value (such as20mA、12mA、4mA), setting linear or square root function, can perform HART zeroing on transmitter pressure sensor, more convenient to use than HART hand-held terminal.

2. Performance Features:

  • Built-in pressure module, external pressure modules can be expanded;

  • Built-in pressure source, fully automatic output of set pressure;

  • Uses piston cylinder for rapid pressurization and stabilization, fast pressurization and stabilization speed;

  • Can verify and calibrate Hart pressure instruments;

  • Built-in voltage, current measurement andDC24V power supply;

  • Touch color screen + function keys, supports WiFi and other communication methods;

  • Has anti-clogging sewage discharge function.

3. Performance indicators:

  • Working medium: use transformer oil or pure water, no external high-pressure gas source needed during calibration, no need to exhaust air.

  • Built-in pressure module range:(0~60)MPa 。

  • Measurement unit: MPa.

  • Pressure display resolution: 6 digits.

  • Pressure accuracy: class 0.02 or class 0.05. Current accuracy: class 0.02 or class 0.05.

  • Control stability: class 0.02: 3 digits, class 0.05: 5 digits

  • Target pressure stabilization duration >2 min.

  • Control response time <30 seconds.

  • Control overshoot < absolute value of target pressure1%。

  • Standard calibration points: pressure transmitter is range0%、25%、50%、75%、100%, automatic return. Can be arbitrarily set via computer connection. The pressure gauge is automatically divided into equal parts according to the range and regulations.

  • Custom verification range:(0~60)MPaany value between.

  • Automatic pressure stabilization time: 20 seconds, adjustable between (10-240) seconds. Full verification time for transmitter (9-point stabilization): about 4 minutes.

  • With HART handheld communicator function. (See HART screen below)

  • 图片45.jpg

  • Safety protection: overvoltage, overcurrent, sensor fault and other protections.

  • Current input: (1~2) channels,(0~22)mA。

  • Loop power supply:DC24V/30mA, if a standard meter is mistakenly connected, it will not be damaged.

  • Pressure interface:M20*1.5 internal thread quick coupling.

  • Current/voltage interface: Φ4 standard banana plug.

  • Drain outlet: Inner diameter: Φ6mm。

  • Power supply:-5℃~50℃。

  • Weight:23kg。

  • Dimensions: 200 (H) * 400 (D) * 500 (W) mm.

  • Automatic verification software: optional. Can be connected to TMMS-2000, automatically records verification results, and automatically prints verification reports.

4. Fully automatic verification:

  • Can verify two pressure transmitters, automatically record and print verification records;

  • Can verify digital pressure gauges, optional automatic identification device;

  • Can verify precision pressure gauges, automatically calculate errors, and automatically print verification reports;

  • Verify ordinary pressure gauges, with 1/5 estimation reading for pressure gauges, quick input of light tap variation and indication value, and automatically print verification records and reports.

  • 202209302030.jpg

Verify electric contact pressure, can automatically test the upper and lower switching values of the double needle, and automatically calculate the error and switching difference. When verifying the indication value, complete a set of upper and lower switching values of the double needle synchronously.

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5. Model selection

Built-in pressure module range:

7Type 0F

Type 60F

Type 60C

Type 40C

35Type C

Type 60G

Type 40G

70MPa

60MPa

60MPa

40MPa

35MPa

60MPa

40MPa

35MPa

30MPa

30MPa

20MPa

16MPa

14MPa

10MPa

16MPa

15MPa

14MPa

10MPa

8MPa



8MPa

7MPa

6MPa

5MPa

4MPa



4MPa(External)

4MPa(External)






Suitable for calibrating transmitters

Suitable for calibrating ordinary pressure gauges